Gearbox Inspection & Diagnostics

Gearbox Inspection & Diagnostics Services in Colorado

Prevent catastrophic failure before it happens. Our gearbox inspection and diagnostic services identify wear, imbalance, and internal flaws early — saving you downtime and repair costs.

Why Gearbox Diagnostics Are Crucial

A minor fault overlooked today can escalate into full gear or shaft failure tomorrow. Early diagnosis can:

  • Extend the lifespan of your gearbox
  • Prevent collateral damage to bearing housings and shafts
  • Improve reliability and uptime
  • Budget repair work instead of reacting

Inspection Methods We Use

  • Vibration spectrum and time-waveform analysis
  • Infrared thermal imaging
  • Oil sampling and particle analysis
  • Borescope / endoscopic gear and bearing inspection
  • Backlash, mesh measurement, and alignment checks
  • No-load and loaded running performance tests

Our Diagnostic Process

  1. Receive equipment data and service history
  2. Visual inspection and baseline measurements
  3. Vibration and thermal scans with portable instrumentation
  4. Oil sample analysis for contamination and wear metals
  5. Borescope inspection of internal gear surfaces
  6. Data interpretation and fault localization
  7. Report generation with recommended corrective plan

Common Issues Found via Diagnostics

  • Uneven wear or chipped gear teeth
  • Bearing fatigue and pitting
  • Misalignment and coupling issues
  • Oil contamination or breakdown
  • Shaft bending or run-out
  • Internal looseness, backlash, or gear play

Industries Benefiting from Diagnostics

Our diagnostic services are critical for: manufacturing, material handling, food processing, HVAC & utilities, mining, oil & gas, water treatment, and more.

Why Choose Us for Gearbox Diagnostics

  • Portable lab instruments for on-site evaluation
  • Certified vibration analysts and gearbox experts
  • Quick turnaround for inspection reports
  • Clear actionable remediation advice
  • Service history tracking and follow-up plans

Frequently Asked Questions

How often should gearboxes be inspected?

We generally recommend a baseline inspection when receiving, after 3–6 months of operation, and annually thereafter, with more frequent checks in harsh environments.

Can diagnostics detect internal gear damage without teardown?

Yes. Borescope imaging, vibration signatures, and oil-borne wear particles often allow early detection without full teardown.

How long does a diagnostic visit take?

A typical inspection including vibration, thermal, and oil testing takes 3–5 hours depending on complexity and access.

Our Colorado Gearbox Services

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Inspection & Diagnostics

We use vibration, thermal, and lubricant analysis to pinpoint wear and performance loss early.

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Rebuild & Overhaul

Full disassembly, gear replacement, bearing swaps, and shaft re-machining to OEM specs.

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Emergency Gearbox Repair

On-site response teams for catastrophic gearbox failure, including temporary drives or swaps.

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Preventive Maintenance

Routine inspections, oil changes, and vibration analysis to prevent wear and extend lifespan.

Industries That Rely on Our Gearbox Services

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Manufacturing

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Food Processing

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Water Treatment

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Agriculture

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Mining

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Oil & Gas

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Recycling Plants

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Material Handling

💡 Why Gearbox Maintenance Saves You Thousands

A failing gearbox can destroy bearings, shafts, and surrounding systems. Preventative care extends lifespan, improves efficiency, and minimizes downtime.

💡 Gearbox Repair vs. Replacement Costs

Regular gearbox maintenance can reduce your total drivetrain replacement cost by over 40%. Here's how preventative work compares to emergency rebuilds:

Frequently Asked Questions About Gearbox Repair

What causes gearbox failure?

Common causes include lubricant breakdown, bearing wear, overload conditions, shaft misalignment, and contamination. Early signs often go unnoticed without proper diagnostics.

Can industrial gearboxes be rebuilt?

Yes. We rebuild gearboxes by replacing worn gears, bearings, and seals, re-machining shafts, and restoring factory tolerances. This is often more cost-effective than replacement.

What gearbox brands do you service?

We service Falk, SEW-Eurodrive, Dodge, Boston Gear, Sumitomo, Nord, Hansen, Bonfiglioli, and many more — including obsolete or discontinued units.

Do you offer emergency gearbox repair?

Yes. We offer 24/7 emergency repairs, on-site diagnostics, and temporary fixes to reduce downtime. Rush rebuilds and expedited parts are available statewide.

How do you diagnose gearbox issues?

We use vibration analysis, thermal imaging, lubricant sampling, and gear tooth inspection to catch internal failures before they escalate into full breakdowns.

What’s the turnaround time for a gearbox rebuild?

Typical turnaround is 3–7 days depending on parts. Emergency service can be performed in as little as 24–48 hours with in-stock components.

Do you offer preventive maintenance plans?

Yes. We build custom service intervals that include oil sampling, vibration tracking, and inspections to reduce unplanned failures and extend asset life.

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Statewide Gearbox Services

24/7 emergency response across Colorado. From Denver to Grand Junction, we're your trusted partner for electric motor and VFD solutions.

Service Regions

Need Emergency Service?

Our team is available 24/7 for urgent motor repairs and replacements

Call Now: 303-616-2187