Gearbox Rebuild & Overhaul

Gearbox Rebuild & Overhaul Services in Colorado

Don't replace when you can rebuild. Our precision gearbox overhauls restore worn units to like-new condition — backed by diagnostics, machining, and warranty.

Why Rebuild Instead of Replace?

  • ✅ Rebuilds cost up to 60% less than new gearboxes
  • ✅ Fast turnaround — often in 3–5 business days
  • ✅ Retain same footprint & mounting with zero re-engineering
  • ✅ Extend asset lifespan with new internals and upgraded seals

Our Gearbox Rebuild Process

  1. 🔍 Full inspection with vibration, thermal & oil diagnostics
  2. 🧰 Complete disassembly and failure root cause analysis
  3. ⚙️ Gear re-machining or replacement to OEM tolerances
  4. 🪛 Shaft straightening or re-manufacturing
  5. 🔧 Bearing and seal replacement using OEM-grade parts
  6. 🧪 Test-run on variable load bench before release

What We Can Rebuild

  • Inline & right-angle gearboxes
  • Helical, worm, planetary & bevel gear units
  • High-torque extruder gearboxes
  • Custom or discontinued OEM gearboxes
  • Large frame units up to 10,000 lbs

Industries We Serve

We support manufacturing, mining, food & beverage, wastewater, oil & gas, and more — anywhere high-demand gearbox reliability is required.

Warranty & Testing

Every gearbox rebuild is tested under simulated load and backed by our 1-year operational warranty — parts and labor included.

Frequently Asked Questions

What’s included in a gearbox overhaul?

We completely disassemble the gearbox, inspect all components, replace gears, bearings, and seals as needed, reassemble, test, and return it ready for production.

How long does a rebuild take?

Most standard rebuilds are completed in 3–5 business days. Emergency 24–48 hour service is available for production-critical cases.

Do you offer pickup and delivery?

Yes, we offer scheduled pickup and drop-off service across Colorado and can arrange freight for heavy units statewide.

Our Colorado Gearbox Services

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Inspection & Diagnostics

We use vibration, thermal, and lubricant analysis to pinpoint wear and performance loss early.

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Rebuild & Overhaul

Full disassembly, gear replacement, bearing swaps, and shaft re-machining to OEM specs.

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Emergency Gearbox Repair

On-site response teams for catastrophic gearbox failure, including temporary drives or swaps.

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Preventive Maintenance

Routine inspections, oil changes, and vibration analysis to prevent wear and extend lifespan.

Industries That Rely on Our Gearbox Services

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Manufacturing

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Food Processing

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Water Treatment

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Agriculture

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Mining

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Oil & Gas

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Recycling Plants

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Material Handling

💡 Why Gearbox Maintenance Saves You Thousands

A failing gearbox can destroy bearings, shafts, and surrounding systems. Preventative care extends lifespan, improves efficiency, and minimizes downtime.

💡 Gearbox Repair vs. Replacement Costs

Regular gearbox maintenance can reduce your total drivetrain replacement cost by over 40%. Here's how preventative work compares to emergency rebuilds:

Frequently Asked Questions About Gearbox Repair

What causes gearbox failure?

Common causes include lubricant breakdown, bearing wear, overload conditions, shaft misalignment, and contamination. Early signs often go unnoticed without proper diagnostics.

Can industrial gearboxes be rebuilt?

Yes. We rebuild gearboxes by replacing worn gears, bearings, and seals, re-machining shafts, and restoring factory tolerances. This is often more cost-effective than replacement.

What gearbox brands do you service?

We service Falk, SEW-Eurodrive, Dodge, Boston Gear, Sumitomo, Nord, Hansen, Bonfiglioli, and many more — including obsolete or discontinued units.

Do you offer emergency gearbox repair?

Yes. We offer 24/7 emergency repairs, on-site diagnostics, and temporary fixes to reduce downtime. Rush rebuilds and expedited parts are available statewide.

How do you diagnose gearbox issues?

We use vibration analysis, thermal imaging, lubricant sampling, and gear tooth inspection to catch internal failures before they escalate into full breakdowns.

What’s the turnaround time for a gearbox rebuild?

Typical turnaround is 3–7 days depending on parts. Emergency service can be performed in as little as 24–48 hours with in-stock components.

Do you offer preventive maintenance plans?

Yes. We build custom service intervals that include oil sampling, vibration tracking, and inspections to reduce unplanned failures and extend asset life.

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Statewide Gearbox Services

24/7 emergency response across Colorado. From Denver to Grand Junction, we're your trusted partner for electric motor and VFD solutions.

Service Regions

Need Emergency Service?

Our team is available 24/7 for urgent motor repairs and replacements

Call Now: 303-616-2187